Applied AI in production

Sixteen ways vision earns its keep.

Practical use cases that reduce manual checks, catch defects earlier, and make data usable across OT/IT systems. Each is documented with two paths — retrofit your existing camera, or specify InspXion for a new line.

REC INSPXION OV-03 LIVE INSPXION OV-03 · OCR DETECTION 600 PPM 0.6% MISS LIVE InspXion SPORTPLUS QUALITY 5012345/890 READ · OK CONF · 0.998 SPEC ACCURACY 99.4% THROUGHPUT 600 ppm LATENCY 142 ms FONTS 12 trained PASS · 99.4% FRAMES 12,847 CYCLE 14 ms REJECTS 79

Batch / date / lot reading with validation and exception handling.

REC INSPXION AS-01 LIVE INSPXION AS-01 · LABEL & PRINT 480 PPM 0.4% MISS LIVE InspXion SPORT SPORT SPORT SPORT REJECT SPEC ACCURACY 99.6% THROUGHPUT 480 ppm LATENCY 120 ms CLASSES 5 trained REJECT · 76.0% FRAMES 8,621 CYCLE 12 ms REJECTS 127

Detect missing print, misalignment, smudge, and quality issues.

REC INSPXION LS-02 LIVE INSPXION LS-02 · THREAD BREAK 600 PICKS/MIN 0.1% MISS LIVE InspXion BREAK WARP · 14 SPEC LINE RATE 80 kHz WARP COVERAGE 16k px RESPONSE <300 ms LOOM SYNC ENCODER REJECT · STOP PICKS 428,210 BREAKS 3 UPTIME 99.7%

Instant alerts + event logging to reduce downtime and scrap.

REC INSPXION AS-01 LIVE INSPXION AS-01 · ROLLER EMPTY 240 RPM ZERO MISS LIVE InspXion EMPTY SPEC ROLLERS 12 / cam RESOLUTION 5 MP THRESHOLD 20% / 10% ALERTS TIERED REJECT · EMPTY · 1 ROLLERS 11 / 12 AVG FILL 62% ALERTS 1

Prevent missed feed events and support predictive actions.

REC INSPXION AS-01 LIVE INSPXION AS-01 · JAM DETECTION 1,200 BPM 0.05% MISS LIVE InspXion ZONE-3 · JAM SPEC ZONES 8 / cam LATENCY <100 ms TRIGGER DRY CONTACT FALSE + <0.1% REJECT · ZONE-3 BOXES 21,847 JAMS 2 MTTR 47 s

Trigger alarms / interlocks based on vision detection.

REC INSPXION AS-01 LIVE INSPXION AS-01 · PALLET COUNTING 180 PALLETS/HR 0.1% MISS LIVE InspXion CARTONS · 12 / 12 SPEC ACCURACY 99.9% FACES 4 sides WMS LINK ON AUDIT ENABLED PASS · 12 / 12 PALLETS 1,247 CARTONS 59,856 DISCREP 0

Accurate counting with analytics-ready data output.

REC INSPXION AS-01 LIVE INSPXION AS-01 · TAPE DETECTION 600 BPM 0.3% MISS LIVE InspXion NO TAPE SPEC CLASSES 4 LATENCY 85 ms SUBSTRATES TAN · WHITE REJECT DRY REJECT · MISSING BOXES 12,488 REJECTS 37 HEAD-1 ERR 92%

Accurate Tape Detection with analytics-ready data output.

REC INSPXION OV-03 LIVE INSPXION OV-03 · INTEGRATION APIS REAL-TIME 0% LOSS LIVE InspXion OPC UA MES · ERP MQTT HISTORIAN REST DASHBOARD SQL PROCEDURES SPEC PROTOCOLS OPC UA · MQTT PLC NATIVE PROFINET LATENCY <150 ms AUDIT 21 CFR P11 PASS · 4 / 4 OK EVENTS/MIN 1,218 LATENCY 138 ms UPTIME 99.94%

OPC UA, MQTT, REST, SQL stored procedures — plant standard friendly.

REC INSPXION X-12B LIVE INSPXION X-12B · SURFACE DEFECT 240 PPM 0.8% MISS LIVE InspXion SPEC RESOLUTION 12 MP LIGHTING POLARIZED CLASSES 4 sev. REPEAT 0.05 mm REJECT · SEV · 1 PARTS 5,128 CRITICAL 1 MAJOR 2

Catch surface defects before the part ships — across metal, plastic, and glass.

REC INSPXION AS-01 LIVE INSPXION AS-01 · DIMENSIONAL 120 PPM 0.0% MISS LIVE InspXion 82.45 mm ±0.025 · IN SPEC SPEC REPEAT ±25 µm OPTICS TELECENTRIC FEATURES MULTI CALIB NIST-TRACE PASS · 82.45mm PARTS 9,824 CPK 1.67 DRIFT +0.8 µm

Measure-to-tolerance, ±50 µm, no contact, at line speed.

REC INSPXION H-04 LIVE INSPXION H-04 · COLOR & TEXTURE 300 SAMPLES/HR 0.2% MISS LIVE InspXion MASTER A B C SPEC ΔE2000 <0.5 SPECTRUM VIS+NIR CALIB NIST CLASSES TRAINED REJECT · ΔE 4.62 BATCHES 247 PASS 243 FAIL 4

Paint match, wood grain, fabric — verify the look matches the spec.

REC INSPXION AS-01 LIVE INSPXION AS-01 · WORKER SAFETY ENTRIES/HR · 320 0.0% MISS LIVE InspXion SPEC CLASSES 5 PPE ZONES PER-ENTRY PRIVACY ANONYMOUS AUDIT OSHA PASS · 3 / 3 OK ENTRIES 1,824 COMPLIANT 98.4% VIOLATIONS 29

Helmet, gloves, hi-viz, eyewear — verified at every entry, every shift.

REC INSPXION X-12B LIVE INSPXION X-12B · ROBOT GUIDANCE 1,800 PICKS/HR 0.4% MISS LIVE InspXion X · 464 Y · 336 θ · 0° SPEC PROTOCOLS FANUC · ABB CYCLE 0.4–1.2 s ACCURACY ±0.2 mm 3D OPTIONAL PASS · PICKED PICKS 12,847 CYCLE 0.6 s MISSED 52

Teach the robot where parts are — at the speed they actually arrive.

REC INSPXION AS-01 LIVE INSPXION AS-01 · BOTTLE FILL 600 BPM 0.05% MISS LIVE InspXion UNDERFILL SPEC SENSITIVITY 1 mm BACKLIGHT INFRARED RANGE ANY OPACITY PHARMA 21 CFR P11 REJECT · 1 LOW BOTTLES 47,288 UNDERFILL 23 FILLER DRIFT +1.4 mL

Every bottle filled to spec — no underfills, no overfills, no shipped exceptions.

REC INSPXION X-12B LIVE INSPXION X-12B · WELD SEAM WELDS/HR · 480 0.6% MISS LIVE InspXion SPEC CLASSES 5 defects 3D PROFILE LASER LINE CYCLE REAL-TIME OEM FANUC · ABB PASS · BEAD OK WELDS 8,142 REJECTS 47 REWORK 3

Verify weld quality on every joint — porosity, undercut, spatter, missing welds.

REC INSPXION AS-01 LIVE INSPXION AS-01 · EMPTY SHELF AISLES · 124 0.2% MISS LIVE InspXion SPEC FACINGS PER-AISLE VMS LINK MILESTONE PLANOGRAM INTEGRATED ALERTS REAL-TIME REJECT · 2 EMPTY FACINGS 8,420 EMPTY 47 MTTR 12 m

Detect empty shelves and trigger restock — before customers see the gap.