Scratches that human eyes miss after the third hour of inspection. Dents on stamped parts, contamination in injection-molded plastics, micro-cracks in glass. AI vision sees consistently — every part, every shift, every defect class flagged with the right severity score.
Fatigue, lighting variation, and the sheer volume of parts mean even great inspectors miss 5-15% of real defects. Worse, they over-reject borderline parts because 'when in doubt, throw it out.' AI inspection holds the line at the same severity threshold every time, with image evidence for every reject.
Most lines have an inspection station with bright lighting and an inspector. We add a camera at the same station; the inspector keeps doing what they do for the first 4 weeks while the AI learns from their decisions. After training, the AI runs autonomously; the inspector becomes the exception handler — only the borderline cases come to them.
Spec the IX-AS/01 with project-tuned lighting at design time. Polarized for glossy metal, dome for textured plastic, coaxial for highly reflective. The camera + lighting + AI station becomes the primary inspection — fully automated, with an exception-handling station for borderline calls.
Project-specific lighting illuminates the part to maximize defect contrast.
Multi-pose imaging if needed — top, side, angled. 12 MP per pose.
AI detects defects by class and severity. Borderline cases flagged for human review.
Pass / minor / major / critical verdicts to PLC. Reject sortation by severity class.
Tell us your line, your existing equipment, and your tolerance window. We'll come back with a retrofit assessment, a greenfield specification, and a rough cost estimate within two business days.